The workhorse of any headwear range. Structured 6-panel for a crisp, upright front, or an unstructured dad cap that sits soft and low — both built to your block, not a catalogue blank.
A baseball cap is the style brands sell most and think about least. The only real decisions are crown height, whether the front panel is fused, and how tight the brim curve runs — and those three choices are the whole difference between a cap that looks like merch and one that looks like product. We develop both structured and unstructured versions from a proper pattern, so the front panel holds an embroidery cleanly and the crown keeps its shape after a season of wear.
Every one of these is a decision on your tech pack, not a factory default.
Same family, different product. We can sample two side by side before you commit.
Fused front panel, upright crown. Best for raised 3D puff embroidery.
Soft unfused crown that sits low and relaxed. Flat embroidery suits it best.
Shallower crown for a closer, more contemporary fit.
Garment-washed for a broken-in look, with optional frayed brim.
The base material decides how the piece holds shape and how long it lasts.
Not every technique works on every construction. These are the ones we recommend here.
A fused buckram front is what keeps embroidery flat and the crown upright — we spec the interlining weight per style rather than defaulting.
Curve radius and stitch row count change the whole read of the cap. Both are set on your tech pack and matched in bulk.
Cotton or moisture-wicking sweatband, taped seams and a branded taping option — the details customers feel but never photograph.
Metal buckle with a custom tipped strap, plastic slider or velcro, in a finish matched to your other trims.
The same transparent path we run for every headwear project.
Send a sketch, a reference piece or a rough idea. We scope materials and decoration with you.
Measurements, construction, artwork placement and trims. The step most suppliers skip.
A physical sample to approve and adjust before anything scales.
Manufactured in our partner factories, every unit inspected against your approved sample.
Labelled, tagged, retail-ready packaging and worldwide delivery.
Send a sketch, a reference or just a concept. We’ll turn it into a finished, retail-ready piece with a real quote and schedule.